Chemical-Grade Corrosion-Resistant Twin Screw Extruder Barrel with Nickel-based Alloy Liner and HRC 58–64 Hardness

Product Description:

Our Twin Screw Extruder Parts are precision-engineered components designed to deliver superior performance and longevity in demanding industrial applications. Manufactured with the highest standards of quality, these parts serve as ideal twin screw extruder replacement parts, ensuring seamless compatibility and optimal functionality across a range of well-known extruder brands. Whether you operate Coperion, Berstorff, Leistritz, Theysohn, JSW, APV, Maris, or custom OEM extruders, our spare parts for twin screw extruder systems are meticulously crafted to meet your specific needs and maintain the efficiency of your production lines.

Constructed from premium materials, the parts exhibit exceptional hardness, ranging from HRC 58 to 64, which guarantees durability and resistance to wear under high-stress operating conditions. For components made from 38CrMoAlA steel, we apply a nitriding process that achieves a nitriding depth of 0.4 to 0.7 mm, significantly enhancing surface hardness and improving fatigue strength. This treatment ensures that the parts can withstand continuous mechanical stress and abrasive environments, extending the service life of your equipment and reducing downtime caused by part replacement or failure.

The liner material used in these twin screw extruder spare parts is a nickel-based alloy renowned for its outstanding wear and corrosion resistance. This high-grade alloy protects the internal surfaces of the extruder barrels from abrasive and corrosive materials commonly encountered during polymer processing. The result is improved operational reliability and reduced maintenance frequency, which translates into cost savings and higher productivity for your manufacturing processes.

Our comprehensive range of twin screw extruder parts is designed to cover various sections of the extruder, including the main processing barrel, feeding barrel, side feeder barrel, and degassing barrel. Each component is tailored to meet the rigorous demands of its specific application, ensuring precise fitment and optimal performance. Whether you need replacement parts for the main barrel that handles the core processing or components for the feeding and side feeder barrels that manage material input and flow, our products provide exceptional functionality and compatibility.

In addition, the degassing barrel parts are engineered to facilitate the effective removal of volatile substances during extrusion, which is critical for producing high-quality end products. The availability of these specialized twin screw extruder spare parts means you can maintain the integrity of your extrusion process, minimize contamination risks, and achieve consistent product quality.

Choosing our twin screw extruder replacement parts means investing in reliability, precision, and long-lasting performance. Our commitment to using superior materials and advanced manufacturing techniques ensures that each component meets stringent industry standards and performs flawlessly within your equipment. We understand the critical role these spare parts play in your production line, and we strive to provide solutions that enhance operational efficiency and reduce total cost of ownership.

Whether you require parts for routine maintenance, emergency repairs, or equipment upgrades, our extensive inventory of spare parts for twin screw extruder systems is ready to meet your demands. Trust our twin screw extruder spare parts to help you maintain peak machine performance, minimize downtime, and support continuous production in a wide range of industrial applications.

Features:

• Product Name: Twin Screw Extruder Parts
• Service Life Expectation: Long Life Design / Enhanced Heavy-Duty
• Compatible Extruder Brands: Coperion, Berstorff, Leistritz, Theysohn, JSW, APV, Maris, Custom OEM
• Production Process: HIP Powder Metallurgy, Integral Alloy Sleeve, Laser Cladding
• Hardness: HRC 58–64
• Cooling System Type: Spiral Self-through Cooling Channel, Straight Cooling Channel, Customized Design
• Includes high-quality twin screw extrusion components designed for durability and performance
• Provides reliable twin screw extruder spare parts compatible with a wide range of brands
• Offers comprehensive spare parts for twin screw extruder to ensure smooth and efficient operation

Technical Parameters:

Applications:

The Zhitian Twin Screw Extruder Parts, model number 50-95, are premium spare parts for twin screw extruder systems, manufactured in China with ISO:9001 certification. These parts are designed to meet the rigorous demands of modern extrusion processes, ensuring high performance and durability. With a minimum order quantity of just one set, Zhitian offers timely quotations and efficient delivery times ranging from 10 to 60 days, making it convenient for businesses to maintain their production schedules without interruption.

These twin screw extruder spare parts are engineered with a nickel-based alloy liner material, known for its exceptional wear and corrosion resistance. This high wear resistance alloy ensures a longer service life even under harsh operating conditions. The nitriding depth of 0.4–0.7 mm applied to the 38CrMoAlA components further enhances hardness and durability, reducing maintenance frequency and downtime.

Zhitian provides customizable cooling system options including spiral self-through cooling channels, straight cooling channels, or tailored designs to suit specific extrusion setups. This flexibility optimizes the thermal management of the extruder parts, ensuring stable processing temperatures and improved product quality. The packaging is securely done in wooden cases to protect the components during transportation, supporting reliable delivery.

These spare parts for twin screw extruder machines are compatible with a wide range of well-known extruder brands such as Coperion, Berstorff, Leistritz, Theysohn, JSW, APV, Maris, and even custom OEM equipment. This broad compatibility makes Zhitian’s twin screw extruder spare parts an ideal choice for diverse industrial applications including plastics, food processing, pharmaceuticals, and chemical manufacturing.

With a supply ability of 500 sets per month and payment terms via T/T, Zhitian ensures a smooth procurement process and timely availability of critical spare parts for twin screw extruder machinery. Whether replacing worn components or upgrading your extruder system, these high-quality spare parts help maintain optimal operational efficiency and reduce unexpected downtime in various production scenarios.

Customization:

Zhitian offers high-quality Twin Screw Extruder Parts, specifically designed for models 50-95, originating from China and certified with ISO:9001. We specialize in providing customized Twin screw extruder spare components tailored to meet your exact requirements.

Our product range supports a minimum order quantity of just 1 set, with pricing available through timely quotation to ensure competitive and transparent costs. All parts are carefully packaged in wooden cases to guarantee safe delivery within 10-60 days.

We accept payment via T/T and maintain a strong supply ability of 500 sets per month, ensuring timely fulfillment of your orders. Our Twin screw extruder spare parts are fully compatible with leading extruder brands including Coperion, Berstorff, Leistritz, Theysohn, JSW, APV, Maris, as well as custom OEM designs.

These Twin screw extruder spare parts are suitable for processing a wide range of materials such as engineering plastics, masterbatch, biomaterials, lithium slurry, and various chemical compounds. The cooling system options include spiral self-through cooling channels, straight cooling channels, or customized designs to optimize performance.

Constructed from premium base alloys like 38CrMoAlA, 45 steel, stainless steel 304, or customized alloys, our parts ensure durability and reliability. We offer components for various applications including main processing barrels, feeding barrels, side feeder barrels, and degassing barrels to suit your extrusion needs.

Support and Services:

Our Twin Screw Extruder Parts are designed to deliver optimal performance and durability for your extrusion processes. We provide comprehensive technical support to ensure seamless integration and operation of our components within your existing systems. Our experienced technical team is available to assist with installation guidance, troubleshooting, and maintenance best practices to maximize the lifespan and efficiency of your extruder parts.

We offer tailored services including custom part fabrication, replacement part identification, and upgrades to enhance the capabilities of your twin screw extruder. Our commitment to quality and precision ensures that every part meets stringent industry standards, providing reliable and consistent results for your production needs.

In addition, we provide detailed documentation and user manuals to support your technical staff in routine inspections and repairs. Our goal is to support your operations with prompt service and expert advice, minimizing downtime and optimizing productivity.

For ongoing support, we recommend regular maintenance schedules and periodic performance evaluations, which our team can assist in developing based on your specific extrusion applications. Partner with us for dependable twin screw extruder parts and dedicated technical services that keep your manufacturing processes running smoothly.

Packing and Shipping:

Our Twin Screw Extruder Parts are carefully packaged to ensure maximum protection during transit. Each component is securely wrapped and placed in sturdy, custom-designed packaging to prevent damage from shocks, moisture, and dust. We use high-quality materials to maintain the integrity of the parts throughout the shipping process.

Shipping is handled with utmost care and efficiency. We offer multiple shipping options to meet your timeline and budget requirements, including expedited and standard delivery services. All orders are tracked and insured to provide peace of mind from our facility to your doorstep. Whether you are ordering a single part or a complete set, we guarantee timely and safe delivery of your Twin Screw Extruder Parts.

FAQ:

Q1: What is the brand and model number of the Twin Screw Extruder Parts?

A1: The Twin Screw Extruder Parts are from the brand Zhitian, and the model number is 50-95.

Q2: Where are the Twin Screw Extruder Parts manufactured?

A2: These parts are manufactured in China.

Q3: What certifications do the Twin Screw Extruder Parts have?

A3: The product is certified with ISO 9001, ensuring quality management standards.

Q4: What is the minimum order quantity and supply ability for the Twin Screw Extruder Parts?

A4: The minimum order quantity is 1 set, and the supply ability is 500 sets per month.

Q5: What are the packaging and delivery details for the Twin Screw Extruder Parts?

A5: The parts are packaged in a wooden case for secure transportation, with a delivery time ranging from 10 to 60 days depending on the order size.

Q6: What are the payment terms and pricing details for ordering these parts?

A6: Payment is accepted via T/T (Telegraphic Transfer), and the price is provided as a timely quotation based on your order specifications.